Now, the role of both the electrical and mechanical engineers is chiefly maintenance because as you would guess, a plant like this has a heavy dependence on heavy machinery and other equipments and thus requires quite a bit of maintenance input. The sector is characterised by relatively small family owned companies.The mechanical engineering industry is an excellent example of an EU sector that is performing well economically. Previously there used to be technical training institutes that would bring up those who could not get into a university and they would end up either in the industry. Kenya secures Ksh.14 billion loan from the French government to construct... EPRA appoints Mr. Daniel Kiptoo Bargoria as the acting Director General... M-PESA Foundation installs a Ksh.15 Million solar-powered water pump at Nyalani... Ksh4.5 billion Makupa bridge project commissioned by the president, KEBS launches Welders Certification Scheme in Kenya. Mumias Sugar uses power from Kenya power lighting only when we are restarting the factory or when we have stopped the plant, but when we are running the factory, the factory generates its own power for internal use and we sell the excess to Kenya power. There is the notion that everything good, everything modern has to come from outside the country. IPL has been publishing the Kenya Engineer Journal since 1972. In reality, it is necessary to superheat the steam to improve the power plant efficiency and to set an optimal boiler operating pressure. As we speak now we are beginning to struggle getting qualified or skilled labour for those positions like technicians and below. Mechanical engineering is considered the ‘mother’ of all branches of engineering. (MKF 6) Sort by : Relevance; Date; Get Personalised Job Recommendations. It was estimated in 1997 that by the turn of the century 185 million tonnes of ethylene would be consumed annually on a global basis but that at the same time production of polyethylene would be about 46 000 000 t.p.a., i.e. Outside there, in our agricultural services department, we have several other types of engineers who deal with the fields, the roads, and the like. Also, I have seen many mechanical passouts going for IT sector. Conclusion. Kenya Engineer has been in publication since 1972. The existence of a reliable mathematical model would be an important, useful tool to assist professionals in the project of new moving-bed diffusers and in the optimization of operational paths of existing equipments as observed in early seventies (Rein, 1972). The Brazilian sugar industry is almost as old as the country itself. Running a factory like this one successfully depends on how well you manage the operations efficiently. 6 Amazing Mechanical Engineering Innovations that could be Industry Game-changers 1. Do you like your experience on the Kenya Engineer Website? Considered the broadest engineering discipline, mechanical engineers work in engineering services, research facilities, manufacturing industries, and the federal government. Kenya Engineer is the definitive publication for engineers in East Africa and beyond. Crystallization with double-effect evaporation: Successful combination of evaporating crystallization and mechanical engineering 10/04/1996 Jürgen Tschersich ; Therefore, that is why this country tends to be a high sugar cost country. I think we need to reduce the cost of power fast, looking at a country like ours compared to industrialised countries like Germany, you see that the cost of power in Germany is probably less than half the cost of power in this country. (According to Payscale.com) Work Schedule: Project-based. The reason sugar purchased from abroad is cheaper than locally produced sugar lies in the cost of production. To keep your operations and acquire technical talent you must recruit a lot. In those alternative equipments, a stage-base extraction is performed by the percolation of water through a moving-bed … However, employment … Last Updated on June 5, 2020 by Admin. I am the Director of Factory Operations (D.F.O) at Mumias Sugar. The role and responsibilities of a mechanical engineer typically include: Mechanical engineers are responsible for the implementations and monitoring of all mechanical related operations at the site as per approved drawings and methods and safety rules. They suggest a superheat temperature of between 550 °C and 600 °C. What I can put my finger on that makes doing business particularly expensive is the cost power. Mechanical Engineer. Industrial engineers use specialized knowledge and skills in the mathematical, physical and social sciences, together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results obtained from systems and processes. Besides, the price of power, there is also the cost of infrastructure, which makes manufacturing cost high. The industry is buzzing over the Internet of Things (IoT). UP Sugar Industry. Take a look at some of the latest mechanical engineering innovations that aim to make our lives easier. It is perhaps the most diverse of engineering disciplines. Save my name, email, and website in this browser for the next time I comment. CTC-Piracicaba, IAC-Campinas, and RIDESA (a group of several university research groups) are the three main sugarcane breeding institutes responsible for developing new cane verities in the context of Brazil’s climatic and soil conditions. Looking at the current system, they are very few options for those individuals who do not qualify to get into university. In the last four years, Mumias Sugar Company has also ventured into the production of other goods. Mechanical engineers will also remain involved in various manufacturing industries, particularly in automotive manufacturing. There are a huge number of jobs available within the engineering industry which provides opportunities for entry level positions all the way through to management or senior levels. Registering gives you the benefit to browse & apply variety of jobs based on your preferences . In fact, a simulator would guide the design and the operation of full-scale equipments in order to achieve high extraction standards. Moving-bed diffusers are the main alternative equipments to the traditional extraction process by crushing mills. The industry is characterised by old factories and inefficiency, they have massive debts, and there is rampant cane poaching amongst the different players. Coal provides around 90% of the energy consumed by cement plants around the world, despite the environmental harm caused by its combustion. Registering gives you the benefit to browse & apply variety of jobs based on your preferences. Powdered sugars are used as icing sugar in baking and confectionery. Moving-bed diffusers are the main alternative equipments to the traditional extraction process by crushing mills. What will mechanical engineers do after automobiles become mostly electric and electronic? For consumers and businesses, there’s the promise of never-before-seen smart products—ones that do your shopping, manage energy costs, and keep customers happy by initiating fixes to problems they never knew they had. This would give an electrical power output of 288 MWe. Question: What is the scope of a Mechanical Engineer in healthcare industry? dawning the role of the mechanical engineer. These are used to separate the sugar and the mother liquor from the crystalline suspension. There are two reasons why model-based optimization is of high importance in the sugar industry. All we will need to address is the cost of the production and Mumias is doing that. How efficient are your operations and processes? Thank you,Bayt.com Upvote (0) Downvote (0) Reply (1) Answer added by Deleted user 7 years ago . If the input water is at 30 °C the thermal efficiencies are computed for different degrees of superheat and the results are as shown in table 6. Sugar centrifugation The Off stein plant of Südzucker AG uses continuously operating centrifuges supplied by the BMA mechanical engineering company (Braunschweigische Maschinenbauanstalt AG). This is to distinguish from Lee et al. The electrical power output would then be about 183 MWe during the on-crop season. Sugar will always be required on our tables. Your role is vital to the efficiency, development and progress of manufacturing and processing industries. The industry is buzzing over the Internet of Things (IoT). Unfortunately, I feel that engineers are not given an opportunity to express themselves. All of the preceding is going to be used in an operator-support system, which helps the operator in making decisions, i.e. For economic and environmental reasons, however, there is a constant need for reconstruction of sugar factories - mostly to increase the production rate and reduce energy waste and emissions. The company has a rich history; it began in 1973 as a small factory and over the years, it has undergone several upgrades to improve its capacity as well as its technology for processing cane into sugar. It can be observed that this increases the thermal efficiency of the plant by about 10% to 14%, depending on the operating pressures. The sugar withdrawal in this process may be represented, essentially, by two mass transfer mechanisms occurring at the same time (Rein, 2013). Today the bulk of ethylene is obtained from petroleum sources. In fact, we are still working on improving effectiveness by looking at better machines and better equipments that can assist us in reducing cost of production. Conversion to a more efficient layout of sugar processing plants and new plant design, with modern standards of efficiency, should be considered in the future. The multi-level ABM platform presented has been applied to the South African sugarcane supply chain design over the time period of 2015-2050. Olefins, in lower yield, are also obtained by cracking gas oil. Kenya Engineer offers peer review publication as well as advertising platform. Here, we have restricted the role of civil engineer up to house construction only. I have in excess of 20 years of engineering and project management experience in the sugar industry in Southern Africa. For consumers and businesses, there’s the promise of never-before-seen smart products—ones that do your shopping, manage energy costs, and keep customers happy by initiating fixes to problems they never knew they had. Brydson, in Plastics Materials (Seventh Edition), 1999. Table 4 presents the results of a bagasse power plant that consists of a boiler set at various pressures between 10 bars and 200 bars, while exhausting steam for sugar processing during the on-crop season. View all blog posts under Articles | View all blog posts under Environmental Engineering. Unbalanced factories may experience a shortfall or surplus of bagasse resulting in costly auxiliary fuels in cases of shortfalls and costly bagasse disposal techniques when there is surplus bagasse. Your role is vital to the efficiency, development and progress of manufacturing and processing industries. Improvement in process and flash-steam utilization. Process of sugar making in an industry & the role of chemical engineer in it. So for one, the engineers themselves need to show that they can actually contribute, in other words, manufacture things locally. Extraction of humic acids from low rank coals are used in agricultural waste water treatment and other applications. Insufficient thermal insulation of boilers, pipelines and processing facilities. The mechanical and plant engineering industry has been in the throes of a decline since 2018. The cost of production of sugar is higher in UP than other states in India. Last year the sugar sector experienced several challenges even leading to the government allowing sugar importation. Working with other professionals, you'll improve production facilities, reduce the incidence of costly breakdowns and develop strategies to improve overall reliability and safety of plant, personnel and production processes. Answer the Question Answering this question will grant you 20 points. There is even production of ethanol, an ecology friendly and renewable energy for blending with petrol. The fibre in the cane is generally sufficient to enable bagasse produced during milling to supply all the steam necessary for power production and manufacture. Uncertainty reduction and process restrictions motivate the choice of Model Predictive Control (MPC), a control technique that calculates a sequence of control signals in such a way that it minimizes a cost function over a prediction horizon. Bagasse in the boiler is an important industrial approach for more earnings of the sugar industry. A process simulator would make the mathematical models readily available to be used in the daily routine of sugarcane mills. Relevant pan-program stages such as filling, seeding, boiling-up and emptying have been included. Salary Range: C$69,000 – C$120,000 for “Mechanical Engineers” working in medical devices (in Canada), with C$92,000 being the mean. South Africa has set ambitious renewable energy targets (DoE, 2014). Graduates of mechanical engineering can essentially get the best jobs that deal about ventilation automotive air conditioning manufacturing heating and design. In this video I have explain about the future and career of mechanical engineers in the field of Hydroelectric power plant. Register Now. Low efficiency in the steam boilers operations. For this reason, we need to focus on those technical and training institutes, the polytechnics, and the likes to be able to develop skilled labor. Table 5:. How can engineers solve the problems that are encountered in the industry and those in the country that include unemployment? Ad Muller, in Computer Aided Chemical Engineering, 2002. The results of the simulation tool are the Brix curve (soluble solids content in the liquid leaving each stage of a diffuser) and the Brix profile within the bed. Chemical engineers apply their skills in science, maths, environmental management and economics to improve and optimise industrial processes. Mechanical Engineers work across a range of industries, including aviation, transport, power generation, and manufacturing. I began as a graduate trainee; I graduated from the University of Nairobi with bachelors in electrical engineering. The product flows and volumes are calculated in the mass components: water, sugar, nonsugar and crystal. If you are not interested in your course then need not to worry. What would you tell other engineers especially the up and coming ones? Sugars are also used to counter acidic and bitter tastes, e.g. Kenya Engineer. the operator-support system is able to predict the consequence of an action taken by an operator (the system can deal with a what-if scenario). The sector is characterised by relatively small family owned companies.The mechanical engineering industry is an excellent example of an EU sector that is performing well economically. - Estimated energy conservation potential, in the Ecuadorian sugar industry, ranges from 24% to 47%. We use cookies to help provide and enhance our service and tailor content and ads. The industry is characterised by old factories and inefficiency, they have massive debts, and there is rampant cane poaching amongst the different players. To find out how much money you could earn as an engineer, head to our engineering salary round-up; Qualifications and training required. 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