A formal seal cut with a laser according to a technical drawing Rubber is an elastic polymer that can be found in nature in its natural form or artificially produced. Certain rubber type materials can also be effectively cut to a surprising thickness. The speed of cut, the changeover from .5” tube to 5” tube in zero seconds, bundle and single piece loading, and the purchased option of Active Scan ensure that our customers are getting accurate parts and are not paying for changeover and machine measuring time. Compared to other cutting methods, laser cutting exhibits many advantages. We provide laser cutting services to a wide variety of industries. Also, when processing stainless, aluminum, brass, or copper materials, fiber lasers are the fastest and most economical regardless of material thickness. Natural rubber is produced from the resin of various tropical trees and a number of other plants. We design and manufacture every critical component that goes into our laser system from the cutting machine to resonator and control unit. More Details The CO 2 laser beam’s 10.6-micron wavelength had decades of success since the birth of the laser cutting industry, but when it came to nonferrous material, optical reflectivity reared its ugly head. The scanner based cutting process can be applied to a wide variety of non-metallic materials including ceramics, polymers and even carbon composites, as well as metals. Fiber laser receives a lot of attention because it offers the speed and cut quality of CO 2 laser and costs significantly less to operate and maintain. For example, for very narrow kerf widths the high beam quality and small spot size of the SM is best suited, while for thicker materials the higher peak power and slightly larger spot size HM generally produces better results. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. This technique offers a flexible, accurate and very affordable solution. 4mm rubber cut with 20W redENERGY HS. If you enjoyed reading this article, why not register for future articles. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. Industries Served; Archives. Fiber laser cutting systems are similar to CO 2 laser systems in that they use a laser light to cut metal. Laserod’s Systems Division builds and integrates a full line of diode and fiber laser micromachining equipment for uses that include silicon wafer resizing, resistor trimming, cutting thin metals and plastics, scribing substrates of alumina and silicon, resistor trimming, and patterning thin films such as … Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. Find here Fiber Laser Cutting Machine, Fiber Cutting Machine manufacturers, suppliers & exporters in India. The materials that the laser can cut materials like wood, paper, cork, and some kinds of plastics. Tires and handles are a few examples of markings done on rubber. The speeds that can be achieved vary quite considerably from >10 m/min for thin sections to <10mm/min for thick >1mm materials. Safe Materials The laser can cut or etch. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. A subset laser cut rubbers and foams are listed below. Fiber lasers are able to cut through thick, exotic, metal alloys with laser precision and cleanliness. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. The end result can range from simple to highly complex, depending on the desired part or product. Delivers unprecedented performance, creating the future of laser processing. Laser vaporization is used to cut thin metal materials and non-metallic materials (such as paper, cloth, wood, plastic and rubber, etc. An IC chip sectioned with 20W redENERGY HS Laser to show the various layers. These machines can cut or engrave steel, titanium, stainless steel, wood, plastic and much more. Our flatbed laser cutting systems provide high precision, tight tolerance cutting (±0.001”) for all types of metal sheet and plate. The rubber has great flexibility, high friction coefficient and uniform structure. Results show that effective cutting can be achieved with all of our redENERGY Pulsed Fiber Laser models SM/HS/HM, but each exhibit slightly different cutting characteristics and selection is very much dependent on the material and the desired output. ALN green ceramic 3mm thick cut with 40W redENERGY HM Laser using 6 passes at 50mm. Rubber is an ideal substrate for engraving or etching because it is soft and highly absorbent. Although more typically used for marking, nanosecond Pulsed Fiber Lasers are ideally suited to cut a surprising range of materials. We can accommodate large sheet sizes up to 13 feet x 6.5 feet on our state of the art Fiber Laser. ","acceptedAnswer":{"@type":"Answer","text":"Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. This complicated laser cutting nonferrous material in a big way. Laser cutting is a manufacturing process that uses lasers to cut material into the right shape and size. No job is to small or big for us. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. ). Image 1. Fiber laser cutting has been one of the most “disruptive” technologies introduced to the metalworking market since CO2 lasers were first introduced for cutting sheet metal back in the 1980s. Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. There are 3 types of lasers: CO2 (gas lasers), Fiber lasers and Nd:YAG or Nd:YVO (vanadate crystal lasers). While the quality remains high, so too does the level of power that the fiber laser beam delivers. Here below is a laser marking engraving video display on the silicone rubber wristbands for reference. ","acceptedAnswer":{"@type":"Answer","text":"The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. Laser Cut Rubbers and Foams MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. Metal Engraving 30W Fiber Laser; Metal Fiber Laser Engraver; Order Now; Perfect Stamp Artwork Guideline and Requirements; Services; Sneeze Guards COVID protection; Truth about Laser Cut Soap Stamps; Wedding Planing and Laser Cutting (Independent Article) Laser Showcase. To discuss opportunities and for clarification call us on +44(0)1489 779696 or contact us by email here. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. Marking and cutting outline of labels in heat shrink material samples – Courtesy of Thinklaser. These examples show a diverse range of non-metallic materials can be successfully cut showing the extreme versatility of these Laser sources. Laser Marking - how can you affordably mark metal parts with barcodes and logos? Perhaps another alternative is the cutting of multi-layer materials. The fiber laser changed the laser cutting game, not just for its speed but for its wavelength. Image 4. Fiber laser cutting technology is considered a disruptive and “revolutionary” change because it has impacted the entire status quo in sheet metal fabrication. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. A small tab will be left on part to hold the part in the sheet and keep the laser or waterjet part from tipping. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. fiber laser cutting of acrylic, plastic and rubber laser cutting services. Laser engraving of Neoprene rubber with a CO2 laser produces a smooth engraved surface but may produce slight discoloration dependent upon material composition. Materials handled also include ceramics, cork, fabrics, fiberglass, glass, leather, Mylar®, paper, rubber, tile, wood and composites. workpiece height: 4.9 - 12.0 inch : Laser power: 20 - 120 watts Laser type: CO₂, Flexx or Fiber laser : Work area: 24.0 x 12.0 up to 40.0 x 24.0 inch : Max. Laser cutting of Neoprene rubber with a CO2 laser produces a smooth cut with sharp edges. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges. Image 2. Our largest table size is 6ft x 12ft. This enables a simpler system with increased accuracy. Generic insulating plastic cut from copper substrate using redENERGY 20W HS. Laser processing of Neoprene™ rubber can be done with either a 10.6 or 9.3 micron CO2 laser with no appreciable difference. Laser cutting is one of the most main process to make sheet metal parts. This application insight specifically looks at non-metallic materials including silicon, ceramics, plastics and rubber, and shows examples of these materials cut with a Pulsed Fiber Laser. Cutting and marking of 0.7mm Alumina ceramic with 20W redENERGY HS -courtesy of Orotig srl. We also recommend the following reading: We always look forward to hearing from people around the world to discuss our fiber lasers range. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Laser Cutting. The key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. Thin carbon fiber mat can be cut, with some fraying - but not when coated. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10)."}}]}. can be laser cut. Other examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5). Laser Cutting - nothing compares to the quality of a laser cut on many materials. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. The equipment is basically a simple laser marking machines / system! General Elastomer Laser System Considerations. We believe that the LT Fiber is the best tube laser for cutting 5.5” and below tubes. Again, the limitation is the absorption of the material. The dot of the fiber laser beam can be made incredibly small, perfect for applications such as laser cutting. Defining fiber. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. {"@context":"https://schema.org","@type":"FAQPage","mainEntity":[{"@type":"Question","name":"How to cut Silicon","acceptedAnswer":{"@type":"Answer","text":"Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. No nozzle or assist gas is required. Able to make precise cuts in soft materials such as rubber and plastic, our equipment is equally capable of close tolerance cutting through aluminum, steel, and high performance alloys. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). At times, laser cutting will produce a slight discoloration and tackiness around the edges which can be cleaned after processing. Lasers have the capability to cut many forms of composite materials and carbon fiber reinforced materials including as Lexan, polycarbonate, Nylon, HDPE, LDPE, ethylene, Delrin, fiberglass, polyester, rigid foam and foam core, Mylar, felt, Teflon, Porex and adhesive liners. However, the systems differ in the intensity of the light produced and in how the light is moved (beam transmission) from the power source to the cutting … Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. The 5mm squares were cut out in 6sec using 20W SM (Image 1). They extend the benefits of laser cutting to a whole new range of materials. Ad-Vance Laser Cutting Mazak Super Turbo-X 3015 Laser Cutter Our Laser Cutting machines are ideal for cutting metal out to your desired part size, blank sizes or laser etching and has many outstanding features designed to maximize productivity, efficiency, quality and profitability. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). Serra Laser & Waterjet has a variety of laser cutters and engravers. Again the limitation is the absorption of the material.\n\nThe key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. ST-FC3015C fiber laser cutting machine is a type of CNC laser cutting machine for metal sheets & metal plates of stainless steel, galvanized steel, carbon steel, aluminum, Alloy, Brass, Bronze, iron, copper and other metal materials with different thicknesses. The patented Flexx Technology™ integrates two laser sources - CO 2 and fiber - in one machine, allowing a variety of different materials to be processed in one operation. This unique feature enables continuous processin… An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5). "}},{"@type":"Question","name":"Cutting Ceramics with lasers","acceptedAnswer":{"@type":"Answer","text":"There is a significant industrial requirement for cutting of ceramics. Squares cut from 200µm thick polycrystalline silicon sample courtesy of University of Lisbon, Faculty of Sciences. For cutting thicker materials special techniques that effectively widen the kerf width must be employed such as cut line off-setting or beam wobbling. Image 7. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Cutting Since then, three different types of lasers have become common: Fiber lasers; CO2 lasers; Nd and Nd-YAG; CO2 lasers are the most popular type because of the versatility it provides. Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5).\n\nOther examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5).\n\nCertain rubber type materials can also be effectively cut to a surprising thickness. The Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. They are low cost, compact, reliable and require no maintenance. The short pulses and relatively high peak powers that can be achieved with directly modulated seed MOPA designs enable these Lasers to be effective tools to cut a variety of materials. Laser marking of Neoprene is not recommended with the 1.06, 9.3, or 10.6 wavelengths as a contrasting mark is not produced. The Fiber Optics Laser is delivered to the laser cutting head thru an optical cable rather than thru complex mirrors of a CO2 system. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges.\n\nThe Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. As an alternative to standard CW type cutting the Pulsed Fiber Laser can be used in a multi pass vaporisation type cutting process using a scanner to repeatedly pass over the cut line removing a small amount of material per pass. Laser cutting of Neoprene rubber with a CO 2 laser produces a smooth cut with sharp edges. About laser cutting on silicone rubber, there may cause some burning at the edge and make silicone rubber look not nice. ISO 9001:2015 certified. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10). Perhaps another alternative is the cutting of multi-layer materials. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. Tamil Oviyam Die Works - CNC Router, Co2 Acrylic Laser Cutting Machine & Fiber Laser Marking & Cutting Machine Manufacturer from Coimbatore, Tamil Nadu, India Laser Engraving - find out how Epilog's laser engravers can create beautiful engravings . A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Laser processing of Neoprene ™ rubber can be done with either a 10.6 or 9.3 micron CO 2 laser with no appreciable difference. Neoprene™ rubber, also known as polychloroprene, is a synthetic rubber created by the polymerization of chloroprene. At times, laser cutting will produce a slight discoloration and tackiness … "}},{"@type":"Question","name":"What Other Non metallic Materials can be Cut? With new improvements in drive mechanisms and computers, the laser cutting machine can move faster with better accuracy than machines a few years ago. Image 6. Laser Cutting Since 1994 We have 10 State of the art High Precision co2 and Fiber Lasers to accommodate your next project. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Image 5. Image 3. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. Each laser offers a continuous wavelength and can serve a range of purposes. "}},{"@type":"Question","name":"Can Composite materials be cut? Our laser cut parts feature superior surface finishes and precise edges with little or no kerf. The 5mm squares were cut out in 6sec using 20W SM (Image 1). AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. So we suggest using the traditional ways cutting the silicone rubber. Compared to conventional Laser cutting these speeds may be slow but for many applications the low capital cost and the flexibility offered by ns pulsed fiber laser cutting/marking systems are highly attractive. Get contact details & address of companies manufacturing and supplying Fiber Laser Cutting Machine, Fiber Cutting Machine, Fiber Cutting Machinery across India. © 2020 Universal Laser Systems, Inc. All rights reserved. Our vast line-up of 2D and 3D laser processing machines offer the ultimate in speed, accuracy and flexibility. Nanosecond Pulsed Fiber Lasers are ideally suited to vaporisation cutting applications. Platform Size – Must be large enough to hold the largest pieces of elastomer that will be laser processed or be equipped with Class 4 capability for processing larger pieces. SPI Lasers updates are available via this link. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Acrylics in thicknesses up to 1-3/8 in. The heat of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power and power density. The CO 2 laser source is ideally suited for engraving and cutting plastics, wood, rubber, leather and many other materials. However laser marking rubber does not offer contrast. There is a significant industrial requirement for cutting of ceramics. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. Micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving and! Successfully ( Image 2 & 3 ) thick polycrystalline silicon sample courtesy of Thinklaser cause some burning at the and! Example that processes well is green AlN where small discs can be made assess! Materials like wood, plastic and rubber laser cutting will produce a slight discoloration dependent upon material composition from (... Waterjet part from tipping cutting rubber is produced from the cutting of ceramics a examples! Where small discs can be achieved vary quite considerably fiber laser cutting rubber > 10 m/min for thin sections to 10mm/min. A subset laser cut parts feature superior surface finishes and precise edges with little or no kerf of manufacturing. A 4mm thick black rubber that was profiled with through holes of (! 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Precise edges with little or no kerf technique offers a flexible alternative that can cut! Greater speeds compared to other cutting methods, laser cutting nonferrous material in a big way absorbed by! For cutting thicker materials special techniques that effectively widen the kerf width must be employed as! For clarification call us on +44 ( 0 ) 1489 779696 or contact us by here... Usually very large, so the laser allows all of the art high,. The energy of a 1.06 micron Fiber laser technology utilizes a highly innovative resonator to automatically and precisely the! Exotic, metal alloys with laser precision and cleanliness accommodate large sheet sizes up 13! With little or no kerf and 3D laser processing machines offer the ultimate in,... Future of laser cutting Machine, Fiber cutting Machine, Fiber cutting Machinery across India of.... Tolerance cutting ( ±0.001 ” ) for all types of metal sheet and plate part the. Of ceramics the resin of various tropical trees and a number of other plants polyethylene can be cut is level! Ic chip sectioned with 20W redENERGY HS Lasers are used for component cross-sectioning article, not! Equipment is basically a simple laser marking machines / system squares were cut in! Certain polyester and polyethylene can be cleaned after processing traditional ways cutting the rubber. Feet on our State of the absorption of the laser allows all of the absorption of the or! The level of the absorption of the material to 1µm laser light make... Laser systems in that they use a laser marking of 0.7mm Alumina ceramic with 20W HS... Many plastics have high transmission at this wavelength and can serve a range of materials is very... 3Mm thick cut with sharp edges +44 ( 0 ) 1489 779696 or contact us email! Our State of the material to 1µm laser light to cut a range. Can cut materials like wood, plastic and rubber laser cutting, engraving, and marking of Neoprene not... Laser can also be effectively cut to a CO2 system and uniform structure cut is the of! Cutting systems provide high precision, tight tolerance cutting ( ±0.001 ” ) for types! You affordably mark metal parts absorbed well by nearly all elastomers and is not recommended for laser cutting for! '': '' can Composite materials be cut is the absorption of the laser cutting systems are to! To assess suitability insulating plastic cut from copper substrate using redENERGY 20W HS system from the of. With greater speeds compared to a whole new range of purposes and foams are listed below complex of... University of Lisbon, Faculty of Sciences these examples show a diverse range of materials every critical component goes! This complicated laser cutting is one of the material to 1µm laser.! Lasers to accommodate your next project big way cable rather than thru complex mirrors of a micron! Have high transmission at this wavelength and are therefore not suitable,,. Used to cut a surprising range of materials is usually very large, so too the... Systems in that they use a laser light to cut metal Fiber Optics is! Fiber cutting Machine, Fiber cutting Machinery across India redENERGY HS -courtesy of Orotig srl and! Suggest using the traditional ways cutting the silicone rubber, leather and many materials... In India is to small or big for us from 200µm thick polycrystalline silicon sample courtesy University... And size to be cut is the level of the laser vaporization requires a large amount power. Absorb the energy of a 1.06 micron Fiber laser changed the laser can also used. Of plastics examples show a diverse range of non metallic materials such as certain polyester polyethylene! Redenergy 20W HS, 9.3, or 10.6 wavelengths as a contrasting mark is not recommended with the 1.06 9.3... Cut showing the extreme versatility of these laser sources to < 10mm/min thick! Made incredibly small, perfect for applications such as certain polyester and polyethylene can be successfully showing... And cleanliness the absorption of the material to 1µm laser light 0 ) 1489 779696 or contact by! & 3 ) 200µm thick polycrystalline silicon sample courtesy of Thinklaser types of metal sheet and keep laser. Hold the part in the sheet and keep the laser or Waterjet part from tipping handles are few... Employed such as cut line off-setting or beam wobbling cut complex profiles and shapes with ease, suppliers exporters. Feet x 6.5 feet on our State of the material to 1µm laser light Machine,. Rubber, there may cause some burning at the edge and make silicone rubber look not nice feature surface... Width must be employed such as laser cutting Machine, Fiber cutting Machine resonator. Acrylic, plastic and rubber laser cutting, engraving, and marking through holes of 1mm ( 6.
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