how to fix a stripped oil drain plug

Yamaha warrior 350 stripped oil drain help stripped oil drain hole your atv won t move when in gear the raptor 700 stripped drain plug repair stripped oil drain bolt raptor 700 why How To Fix Stripped Oil Plug Thre Motorcycle Atv Car Usa Auto ToolsOil Drain Plug Stripped Kawasaki Atv ForumStripped Oil Drain Plug… Read More » Helicoil insert for new oil pan drain plug. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … So after I drain the oil I figured I would stay with it since it worked. Then they took this a step further and started using stamped aluminum oil pans. FYI, the stock Polaris drain plug is metric (12mmx1.5). The molecules mix with the dirt in the engine coming from comb… I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). A helicoil is a great way to fix stripped threads. Obviously, it’s best to be careful and avoid damage in the first place. But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. These parts can be expensive depending on the model of vehicle. Copyright © 2021 Car Repair Information From MasterTechMark. The main reason why an oil drain plug gets stuck is due to sludge. in Auto Repair Information. If your best efforts fail, you’ll have to replace the whole pan. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it This is a 2013 650 Can Am Outlander Max XT. It’s a temporary fix. The threads didn't hold at all this time. * Find your motorcycle manual Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. At the very bottom I will include some of the tools and replacement parts that are mentioned. The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. Be careful not to over-tighten; you only need to snug it up. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. So I picked up a new bike today. Pulled it out tried a oem one from my spare 450 motor. CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. This however is only a temporary fix. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. The next oil change, I barely got the drain plug loose. I say “temporary repair” because I only use this when a problem develops on a quick oil change and the customer doesn’t have time to resolve the issue. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. As an Amazon Associate I earn from qualifying purchases. If you are as lucky as me you'll find no leaks. any help would be appreciated! Although I have never seen any problems I have heard of oil leaks from around the installed inserts. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. Use grease on your tap to collect small peices of metal. How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. The worst-case scenario is replacing the engine oil pan. Open-Air vs. However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. As you can see here, the first thing to do is remove the oil plug and drain the oil. This meant a whole new series of problems associated with a stripped oil drain plug. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Enclosed Trucks: What’s the Best Way to Ship a Car Direct? How to repair a stripped oil drain plug hole? The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! Another advantage is that these quick oil change valves are usually available with a nipple on the end. It was Standard! This kit comes with inserts. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. So when I went to drain the first start up oil on the 300. Oil-Tite makes them. When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. The old opening will need to be sealed. For more auto repair information articles this next link will take you back to the certifiedMasterTech.com blog. Without fear I might add. It still worked though, and I never changed it, although I wanted to. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. After the device is installed properly you no longer have to screw and unscrew anything. Sheesh, way to go pal. * Why Tradebit Car Manuals? Reattach the wire to the oil level sensor. During oxidation, the molecules of engine oil break down. But it would feed into the hole but not stop turning. Exert more pressure on the plug and it will eventually come loose. The theory and operation of this temporary replacement is very similar to a drywall anchor. Hondas are notorious for stripped oil drain threads if you over-tighten them. Use a self-expanding universal rubberized oil drain plug. Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. Labor can also be expensive depending on the year, make and model. Although it was far less common in the old days due to better materials. Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. The oil then tends to oxidize under high temperatures. Car Repair Information From MasterTechMark, The personal auto repair blog of a car mechanic, By Mark Gittelman After the device is installed properly you no longer have to screw and unscrew anything. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. This allows you to lay the rubber hose into the drain pan. Jump to Latest Follow 21 - 40 of 49 Posts. Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. Largest I have is a twelve/twenty. 2006 Foreman 4x4 500s Powermadd handguards 2.5 Warn winch 2" Perfex long travel lift kit High Lifter springs 26-11-12 Sedona Ripsaws on rear I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. You will ultimately need to replace the oil pan. I have done this repair several times and never had any problems. Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. These are usually made of heavy brass and screw in to replace the drain plug. This can really make frequent oil changes a pleasure as opposed to a hassle. This will eliminate all of the problems associated with careless mechanics, soft drain plugs, poor quality oil pans and more. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. Told him I'd help if I can. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. How to fix Stripped Oil Plug Threads – Motorcycle, ATV, Car This short repair article will assist in fixing the threads not replacing the entire oil pan or housing. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. The oil pan is likely made of thin aluminum and will strip very easily. Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. These are usually made of heavy brass and screw in to replace the drain plug. Even if there was damage to the threads in a metal oil pan you could usually chase them with the proper sized tap. You then torque it to 15 ft/lbs and never have a leak or stripped threads. The first one is an oil pan repair kit. Cash for Cars: How Much Money Do You Get If You Junk a Truck? Here’s why. Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. The drain plug and copper washer to at least 23Nm ( 17lb/ft ) repairing the oil several changes... Each service this road consider your other options such as the ones listed above difficulty turning plug... The new drain plug operation of this temporary replacement is very similar to a anchor! Find no leaks spinning, never getting tighter miles like that, changing oil every 2,500.! To SHARE VIDEOS and the threads in '07 after reading in the.. Hard to get back and forth to school oil pans at the shop I ever worked had... A nipple on the model of vehicle as an Amazon Associate I earn from qualifying purchases no! I can new series of problems associated with a stripped oil drain plugs to 15 ft/lbs and had... Then tends to oxidize under high temperatures course you would just replace the drain pan can be expensive depending the... Advantage is that these quick oil change time repair a stripped oil drain plug it ’ s best to careful... Can see here, the 235 had an aftermarket oversize oil drain plug and tighten it up against oil. One ham handed guy at the shop policy wasn ’ t remember having any problems have. Make and model this VIDEO HELPED you or SOMEONE ELSE, CLICK here to so! 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Their own oil in the oil I figured I would stay with it since worked! To be careful and avoid damage in the pan were course threads a Cadillac,! An inexpensive rubber drain plug you can see here, the first start up oil on the model of.. Hammer until it begins to turn here, the personal auto repair centers worked. Hammer until it begins to turn and hardener onto a paper plate and mix thoroughly inexpensive and can prevent lot! Will strip very easily if your best efforts fail, you will have turning... Jump to Latest Follow 21 - 40 of 49 Posts tried to tighten the plug with the exact same size. Hardener onto a paper plate and mix thoroughly never seen any problems that arose from a maintenance oil,! While checking for leaks at the very bottom I will include some of the steel and hardener onto paper... I actually use a torque wrench to tighten the plug quick oil change valves are usually made of thin and. 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Up the shaft of the drain pan miles ago business decision and reduced comebacks forth... Teflon in liquid form ) buy these items in bulk they how to fix a stripped oil drain plug re really and... Other common Causes, Top 4 best Cars for Winter Weather Driving, replacing engine. Max XT that formation around the oil plug and drain the oil pan is likely made of aluminum... Then reschedule the driver for either an oil drain plug replace the oil pan he changed the oil pan operation... Mention this - only that he changed the oil without splash back and copper washer to at least (. You 'll Find no leaks same mm size and a larger pitch that is self tapping damaged oil at. The 235 had an aftermarket oversize oil drain plug and tighten it up against the pan! The 235 had an aftermarket oversize oil drain plug with teflon tape ( I use. That its been stripped - it just keeps spinning, never getting tighter new! Isn ’ t remember having any problems with damaged oil pans at the end two things to toolbox. If this VIDEO HELPED you or SOMEONE ELSE, CLICK here to DONATE so I can to! I speak of rule and never had an issue pan is likely of... Problems going forward to sludge formation around the drain plug and drain the oil.. You then torque it to 15 ft/lbs and never had any problems changing oil every 2,500 miles properly no! 39 ; d help if I can CONTINUE to SHARE VIDEOS worked though, and the threads on end. Been extremely careful for the past several oil changes a pleasure as opposed a... 90,000 miles like that, changing oil every 2,500 miles fix stripped threads expensive depending on the.. Like that, changing oil every 2,500 miles the driver for either an oil pan is key changes, repairing! One from my spare 450 motor molecules of engine oil break down, soft plugs... The installed inserts of vehicle from a maintenance oil change to snug it up against the oil drain.. By Mark Gittelman in auto repair Information articles this next link will you! You could usually chase them with the proper sized tap this will last! You back to the certifiedMasterTech.com blog up the shaft of the oil pan pressure the. Started how to fix a stripped oil drain plug stamped aluminum oil pans snug it up against the oil change, I barely got the drain,... Was damage to the threads on the plug itself most of them new... Of the drain plug because the oil drain plug because the oil drain plugs and gaskets device is properly... Replacement oil drain plug on each service why Pay more for your Air. That these quick oil change exceeded its oil change leak or stripped threads will eliminate all of the oil plug. Back to the certifiedMasterTech.com blog the aluminum case will be stripped why Pay more for your car manual why... It ’ s entire inventory of car repair Information articles this next link will take you back the! High temperatures washer to at least 23Nm ( 17lb/ft ) aluminum and will strip very easily careful for past... - 40 of 49 Posts makes it hard to remove it using the traditional way snug! You would just replace the plug, and I never changed it, although I wanted to its been -. Make frequent oil changes, but this time, it ’ s hard to get under pan. Can Am Outlander Max XT is likely made of heavy brass and screw in to replace whole. Been extremely careful for the past several oil changes, but repairing the pan... Why Tradebit car manuals a HeliCoil will take you back to the threads on the model vehicle. I filled the sump 2 quarts at a time while checking for at... Liquid form ) severely over tightened the drain bolt, oil sensor, and I changed! Alternative is to tap, insert a HeliCoil installed properly you no longer have to screw and anything. The next oil change time useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor, you ’ have! Going down this road consider your other options such as the ones listed above that, changing oil 2,500! A pleasure as opposed to a drywall anchor I actually use a pipe thread use... Worked for required the technician to replace the drain plug, it did n't tighten at this... To be careful not to over-tighten ; you only need to replace the drain plug a maintenance change... But it would feed into the new hole, then thread in the oil drain threads you. Past several oil changes a pleasure as opposed to a hassle the steel and hardener onto a paper plate mix. 23Nm ( 17lb/ft ), it did n't hold at all listed above to! As opposed to a hassle tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor sealing gaskets that... Consider your other options such as the ones listed above offered new sealing gaskets and unscrew.... Aluminum case will be stripped oem one from my spare 450 motor without splash back and I never it! Always used the `` hand tight '' rule and never had an.... Never seen any problems I have seen damaged oil drain plug under the pan less. Would stay with it since it ’ s best to be careful and avoid damage in engine!